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Grout Systems Design

System Design Objectives
Typical grout equipment design objectives are to: 
   • Ensure complete grout placement 
   • Minimize time required on-site 
   • Minimize fabrication costs 
   • Minimize expendable equipment 
   • Provide back-up systems

For each project, we work closely with you to achieve the optimum balance between equipment cost, fabrication costs, and installation and contingency requirements.

Grout Systems Graphic
This involves selecting the right combination of:
   • Grout injection systems, including piping for grout injection 
   • Mud-barrier diaphragms to prevent contamination in the annulus 
   • Grout containment products (packers and/or seals)

In general, the primary factors in designing a complete equipment package are water depth, sleeve configuration, and number of pile sleeves. The chart below shows the various combinations of primary and back-up systems for different numbers of pile sleeves and water depths. However, installation requirements, budget constraints, and risk considerations also can play an important role.

General Grouting System Recommendations

Depth

2 Skirt Sleeves

4 Skirt Sleeves

8 Skirt Sleeves

10 to 12 Skirt Sleeves

Feet

Primary

Contingency

Primary

Contingency

Primary

Contingency

Primary

Contingency

100
SUR
DQD
SUR
DQD
-
-
-
-
200
SUR
DQD
SUR
DQD
-
-
-
-
300
SUR
SUR
SUR
SUR
-
-
-
-
400
SUR
SUR
SUR
SUR
-
-
-
-
500
SUR
SUR
GDS
SUR
GDS
ROV
-
-
600
SUR
SUR
GDS
ROV
GDS
ROV
-
-
700
SUR
ROV
GDS
ROV
GDS
ROV
-
-
800
SUR
ROV
GDS
ROV
GDS
ROV
GDS
ROV
900
SUR
ROV
GDS
ROV
GDS
ROV
GDS
ROV
1000
SUR
ROV
GDS
ROV
GDS
ROV
GDS
ROV
1100+
ROV
ROV
GDS
ROV
GDS
ROV
GDS
ROV
SUR Surface lines
DQD

Diver Quick Disconnect (for packer inflation only)

GDS Grout Diverter Station
ROV ROV Hot-Stab at pile sleeve

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